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DWC ION Scale Remover

The DWC ION Scale Remover protects all installations by turning aggressive scale deposits into much larger, inactive-non agressive particles, which are neutralized and have more surface.

The water is not softened! In this way, the important minerals remain in the water and the scale is simply neutralized and drained away. This will keep the good taste of the water.

In iron pipes it reduces unwanted corrosion. After restoration it forms a protective layer that securely hinders the redevelopment of corrosion in iron-copper, stainless steel and even plastic pipes. The so-called "pipe coronary" is avoided.

In copper pipes it builds up a homogeneous protective layer and prevents localized corrosion (pitting). "Pipe cancer" is avoided and aggressive water does not stand a chance in galvanically treated pipes.

Special turbulence bodies create currents leading to a self-cleaning effect of the anode.

Key features
- Corrosion-protected turbulence body made of NIROSTA
- High purity zinc anode made in Germany
- Specially designed hightec turbulence bodies
- Connection nozzle made according to DIN

view animation here!!

Structure and function of the scale remover

The effect of the DWC ION Scale Remover is mainly based on the electrogalvanic principle. The core of the system consists of a high purity zinc reactive anode. The zinc reactive anode is preceded and followed by two Nirosta cyclonic devices. The floating material carried along is spun upwards by turbulent currents. This keeps the zinc reactive anode free and creates the greatest possible contact surface and amplifies the required treatment. The conductive connection between the brass mantle (in line with the relevant TVO) by means of the zinc reactive anode creates a galvanic element when water is added. The cell voltage is between 0.7 and 1 V and depends on the relevant water parameters.

Anti-corrosion protection
The anti-corrosion protection is based on the reactive anode principle familiar from marine technology and boiler construction. Zinc plates as anodes on the outer walls of hulls and bar type anodes in hot water boilers protect higher grade joints such as steel, galvanized iron and copper materials from corrosion. The dissolving of Zn ions at the anode and the resulting donation of electrons cause cathode reactions with the iron (lll) ions and copper (ll) ions of the pipeline system. The active anode system uses this effect to protect water-bearing pipeline systems against corrosion and the selective formation of holes. In simple terms: because of its relatively low standard potential, the zinc copper an-ode acts as a predetermined breaking point.

Anti-lime protection
The galvanic element described above and the associated donation of small amounts of zinc favors the agglomeration of materials contained in water with the added Zn ion as a crystallization core. The result is a large number of smaller particles. According to the laws of current theory, these particles provide a smaller surface for attack and are removed along with the water. This greatly reduces the adhesion tendencies of the agglomerates in the pipeline system.

Scale protection

High surfaces of the particles compete with pipe wall for remaining ions

The precipitation at the inner pipe wall is stopped

The particles are transported out of the water cycle in flow direction

Advantages

- Slow decomposition of existing scale and corrosion deposits.

- Reduction of new deposits on all metallic surfaces.

- Immediate cost savings through a longer life of pipes, heating elements, exclusive fittings, dishwashers and washing machines.

- No chemicals must be added to the drinking water.

- No energy required

- Almost no budget for operating costs except the exchange of the anode.

- Expenses regarding energy waste can be drastically reduced.

- Ionization reduces the need for detergents, cleaning agents and dishwasher salt, and therefore is environmentally friendly and saves money.

- The system is tested and proven.

Scale removal for any size

The scale removal is available at almost any size and flow volume

Size       Flow volume m³/h

1/2"             0.30
1/2"             0.40
3/4"             1.50
3/4"             2.50
1"                5.00
1.1/4"          7.00
1.1/2"        11.00
2"              20.00
2.1/2"        20.00
3"              40.00
4"              60.00
5"              80.00
6"             120.00
8"             180.00
10"           330.00

All units have been certified for pressure up to 16 bar

Installation

The installation of the DWC ION Scale Remover

- prevents further corrosion

- prevents further scale deposition

- reduces existing scale incrustations

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